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Cement milling is the largest user of electric power on a cement plant, and because they can easily be started and stopped, it often pays to operate cement mills only during "off-peak" periods when cheaper power is available. This is also favourable for electricity producers, who can negotiate power prices with major users in order to balance their generating capacity over 24 hours. More
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Each ton of clinker produced by the cement plant consumes 3-6 gigajoules of fuel, depending on the raw material and the process used. At present, most cement kilns use coal and petroleum coke as the main fuels. To a small extent, wastes and by-products with recyclable calorific value selected by natural gas and fuel oil can be used as fuel for cement kilns
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Cement Manufacturing A Wet Process with Flow Diagram
CEMENT MANUFACTURING A WET PROCESS WITH THE FLOW DIAGRAM. In the wet process, 1) The raw limestone from quarries is first crushed to small size fragments. Then it is mixed with clay or shale in ball or tube mill and ground to form a slurry of a fine consistency with the addition of water. (The slurry is prepared with a water content of
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The vertical roller mill is well known in the cement and power plant industries as the preferred mill for grinding of raw materials. It is increasingly used as a solution for efficient grinding. Within the cement industry, vertical roller mills are becoming more important as more cement producers look to increase their use of clinker substitute materials instead of importing clinker to meet
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